From yarn procurement to finished fabric dispatch, manage your entire textile manufacturing operation in one cloud-based system. Built for weavers, dyers, processors, and garment units across India.
Indian textile factories deal with unique complexities that generic ERP systems simply cannot handle.
Dye lot variations cause shade mismatches across batches. Without proper recipe tracking and process parameter logging, re-dyeing wastes chemicals, energy, and time while delaying customer deliveries.
Managing yarn by count, blend, lot, and colour across multiple godowns is nearly impossible on spreadsheets. Wrong yarn issued to production means defective fabric and wasted loom hours.
Fabric sent to powerloom units, dyeing houses, and processing units gets lost in manual registers. Tracking returns, quality on receipt, and GST challan compliance becomes a full-time job.
Waste at warping, weaving, dyeing, and finishing stages adds up quickly. Without stage-wise waste tracking, you cannot identify where losses exceed acceptable norms or take corrective action.
GSM variations, shrinkage beyond tolerance, pilling issues, and colour fastness failures lead to customer rejections. Manual quality records make it hard to trace the root cause back to a specific process or batch.
Textiles have multiple GST rates depending on fibre type and fabric value. Job work challans, e-way bills for fabric movement, and HSN code mapping require meticulous attention to avoid compliance issues.
Purpose-built modules for every stage of textile production, from yarn receipt to finished fabric dispatch.
Track yarn by count (Ne/denier), blend composition, lot number, supplier, and colour. Automatic stock deduction on issue to production. Set reorder levels per yarn type and get alerts before you run out of critical counts.
Store dye recipes with exact chemical quantities and process parameters. Log actual vs standard values for every dyeing batch. Maintain a digital shade card library linked to customer orders. Track re-dyeing attempts and chemical consumption.
Generate GST-compliant challans for yarn or grey fabric sent to powerloom units. Track fabric receipt, quality inspection on return, and reconcile quantities. Compare job worker performance on delivery time, quality, and cost per metre.
Define inspection parameters for GSM, shrinkage, pilling grade, colour fastness, tensile strength, and tear strength. Inspect each roll or batch against tolerance limits. Generate quality certificates and link rejection data to root cause analysis.
Track waste percentages at warping, sizing, weaving, dyeing, printing, and finishing stages separately. Compare actual waste against standard norms per fabric type. Identify high-waste stages and take corrective action to improve yields.
Pre-configured HSN codes for yarn, grey fabric, dyed fabric, and finished goods. Automatic GST rate selection based on fibre type and fabric value. Job work invoicing with proper challan references and e-way bill generation for fabric transport.
Every module your textile factory needs, working together in one integrated system.
Define yarn-to-fabric BOMs with blend ratios, process loss percentages, and chemical consumption at each stage. Support for multiple fabric constructions and variants from the same yarn base.
Plan loom loading, dyeing machine scheduling, and finishing line capacity. Visual production calendar shows machine availability and order deadlines. Automatic yarn requirement calculation from production plan.
Multi-location stock tracking for yarn, grey fabric, dyed fabric, and finished goods. Lot-wise and roll-wise inventory with full traceability. Automatic stock alerts and ageing analysis.
Vendor management for yarn suppliers, chemical suppliers, and spare parts. Purchase order workflow with approval hierarchy. Rate comparison across suppliers and automatic GRN with quality check on receipt.
Generate GST invoices with correct HSN codes for textiles. Automatic e-way bill generation for fabric transport. Job work challan management with return tracking and reconciliation.
Production efficiency reports per loom and per shift. Waste analysis by stage and fabric type. Job worker performance comparison. Dye recipe cost analysis and customer-wise profitability reports.
Common questions from textile manufacturers evaluating ERPDrive.
Yes. ERPDrive tracks yarn inventory by count (Ne, denier), blend composition (cotton/polyester/viscose ratios), lot number, supplier, and colour. Each yarn lot maintains full traceability from purchase to fabric production. When you issue yarn to the loom floor or dyeing, the system deducts from the correct lot and tracks consumption against production orders.
ERPDrive records dye recipes with exact chemical quantities, process parameters like temperature and time, and the resulting shade card reference. When a dyeing batch is processed, operators log actual parameters against the recipe. Shade matching results are captured during quality inspection, and if a batch fails shade approval, the system tracks re-dyeing attempts and additional chemical consumption against the original order.
Yes. ERPDrive manages the full job work cycle for textile manufacturing, including challan generation for yarn or grey fabric sent to powerloom units, tracking of fabric received back, quality inspection on return, and GST-compliant job work invoicing. You can track multiple job workers simultaneously and compare their delivery performance, quality rejection rates, and cost per metre.
ERPDrive's quality control module lets you define textile-specific inspection parameters including GSM (grams per square metre), shrinkage percentage, pilling grade, colour fastness, tensile strength, and tear strength. Each fabric roll or batch is inspected against these parameters, and the system flags any values that fall outside your acceptable tolerance range.
ERPDrive's BOM for textile manufacturing supports variable waste and process loss percentages at each production stage. You can define standard waste for warping, weaving, dyeing, and finishing separately. The system calculates net yarn requirement including waste allowances and tracks actual waste against standards. This helps you identify stages where waste exceeds norms and take corrective action.
ERPDrive is trusted by manufacturers across diverse sectors.
See how ERPDrive handles yarn management, dyeing processes, job work tracking, and quality inspection for textile manufacturers. Book a free 30-minute demo.